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PCI-1240
4-Axis PCI Stepping/Pulse-type
Servo Motor Control Card
PCI-1240U
4-Axis Universal PCI Stepping/
Pulse-type Servo Motor Control
Card
User Manual
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Podsumowanie treści

Strona 1 - User Manual

PCI-12404-Axis PCI Stepping/Pulse-type Servo Motor Control CardPCI-1240U4-Axis Universal PCI Stepping/Pulse-type Servo Motor Control CardUser Manual

Strona 2

PCI-1240/PCI-1240U User Manual 2Chapter 1 IntroductionPCI-1240 and PCI-1240U 4-Axis Stepping/Pulse-type Servo Motor Con-trol Cards are designed for g

Strona 3

3 Chapter 1 • "Go home” functions (PCI-1240U only)• Universal PCI Bus for both 3.3 and 5 V PCI slots (PCI-1240U only)The Advantech PCI-1240/PC

Strona 4

PCI-1240/PCI-1240U User Manual 4Bit Pattern InterpolationAny 2 or 3 axes can be selected to perform the bit pattern interpolation, and the interpolati

Strona 5 - Contents

5 Chapter 1 Driving by External SignalIt is possible to control each axis by external signals. The +/- direction fixed pulse driving and continuous d

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PCI-1240/PCI-1240U User Manual 61.3 Installation GuideBefore you install your PCI-1240/PCI-1240U card, please make sure you have the following necess

Strona 7

2CHAPTER 2InstallationThis chapter gives users a package item checklist, proper instructions about unpacking and step-by-step procedures for both driv

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PCI-1240/PCI-1240U User Manual 8Chapter 2 Installation2.1 UnpackingAfter receiving your PCI-1240/PCI-1240U package, please inspect its contents firs

Strona 9 - Introduction

9 Chapter 2 2.2 Driver InstallationWe recommend you to install the driver before you install the PCI-1240/PCI-1240U card into your system, since thi

Strona 10 - Chapter 1 Introduction

PCI-1240/PCI-1240U User Manual 10Figure 2.1: The Setup Screen of Advantech Automation SoftwareStep 3: Select the PCI-1240/PCI-1240U DLL Drivers option

Strona 11 - 3 Chapter 1

11 Chapter 2 Figure 2.2: Different options for Driver SetupStep 5: Then setup the PCI-1240/PCI-1240U Motion Utility automati-cally.For further inform

Strona 12

PCI-1240/PCI-1240U User Manual iiCopyrightThis documentation and the software included with this product are copyrighted 2005 by Advantech Co., Ltd. A

Strona 13 - 1.2 Applications

PCI-1240/PCI-1240U User Manual 122.3 Hardware Installation After the DLL driver installation is completed, you can now go on to install the PCI-1240/

Strona 14 - 1.4 Accessories

2CHAPTER 3Signal ConnectionsMaintaining signal connections is one of the most important factors in ensur-ing that your application system is sending a

Strona 15 - Installation

PCI-1240/PCI-1240U User Manual 14Chapter 3 Signal Connections3.1 I/O Connector Pin AssignmentsThe I/O connector on the PCI-1240/PCI-1240U is a 100-p

Strona 16 - Chapter 2 Installation

15 Chapter 3 Figure 3.1: I/O Connector Pin Assignments for PCI-1240 & PCI-1240U

Strona 17 - 2.2 Driver Installation

PCI-1240/PCI-1240U User Manual 16Table 3.1: PCI-1240/PCI-1240U I/O Connector Signal Description (part 1)Signal Name Reference Direction DescriptionVEX

Strona 18

17 Chapter 3 Table 3.1: PCI-1240/PCI-1240U I/O Connector Signal Description (part 2)Signal Name Reference Direction DescriptionXOUT6 GND Output Gener

Strona 19 - 11 Chapter 2

PCI-1240/PCI-1240U User Manual 18Table 3.1: PCI-1240/PCI-1240U I/O Connector Signal Description (part 3)Signal Name Reference Direction DescriptionUAL

Strona 20 - 2.3 Hardware Installation

19 Chapter 3 Figure 3.2: Location of Jumpers and DIP switch on PCI-1240/PCI-1240UID0: the least significant bit (LSB) of Board IDID3: the most signif

Strona 21 - Signal Connections

PCI-1240/PCI-1240U User Manual 203.3 Output Pulse Definition (nP+P, nP+N, nP-P, nP-N)The output pulse command of PCI-1240/PCI-1240U is from MCX314/MC

Strona 22 - Chapter 3 Signal Connections

21 Chapter 3 The following figure 3-4 and 3-5 show the examples of input circuitry connection for both photo coupler and motor driver respectively.Fi

Strona 23 - 15 Chapter 3

iiiProduct Warranty (2 years)Advantech warrants to you, the original purchaser, that each of its prod-ucts will be free from defects in materials and

Strona 24 - (part 1)

PCI-1240/PCI-1240U User Manual 223.4 General Purposed Output (nOUT7 ~ nOUT4)The general purposed output nOUT7/DSND, nOUT6/ASND, nOUT5/CMPM, and nOUT4

Strona 25 - (part 2)

23 Chapter 3 The response time of this circuit should take about 0.2 ~ 0.4 msec because of the delay of photo coupled and RC filter. The following fi

Strona 26 - (part 3)

PCI-1240/PCI-1240U User Manual 243.7 General Purposed Input for Servo Drives (nINPOS, nALARM)nINPOS is an input signal from servo drives for in-posit

Strona 27

25 Chapter 3 3.8 Encoder Input (nECAP, nECAN, nECBP, nECBN, nINOP, nINON)When feedback the encoder signals, connect nECAP to phase A ofencoder outpu

Strona 28

PCI-1240/PCI-1240U User Manual 26The following diagram is an example of the connection for encoder with differential-output linear driver.Figure 3.12:

Strona 29 - 21 Chapter 3

27 Chapter 3 3.9 External Pulse Control Input (nEXOP+, nEXOP-)The pulses output function of MCX314/MCX314AS chip is controlled by register setting o

Strona 30

PCI-1240/PCI-1240U User Manual 283.10 Emergency Stop Input (EMG)When emergency stop input signal is enabled, the output of the drive pulse for all ax

Strona 31 - (nIN1 ~ 3)

29 Chapter 3 3.12 Interrupt SettingWhen the interrupt occurs from MCX314/MCX314AS, the interrupt sig-nal of MCX314/MCX314AS will be changed from hig

Strona 32

PCI-1240/PCI-1240U User Manual 303.13 Connection Examples for Motor Drivers3.13.1 Connection to Step Motor DriversThe following figure is an example

Strona 33 - 25 Chapter 3

31 Chapter 3 The following figure is an example of PCI-1240/PCI-1240U connected to UPK step drive manufactured by ORIENTAL company.Figure 3.19: Examp

Strona 34

PCI-1240/PCI-1240U User Manual ivTechnical Support and AssistanceStep 1. Visit the Advantech web site at www.advantech.com/support where you can find

Strona 35 - 27 Chapter 3

PCI-1240/PCI-1240U User Manual 323.13.2 Connection to Servo Motor DriversThe figure shown below is an example of PCI-1240/PCI-1240U con-nected to MINA

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33 Chapter 3 3.14 Field Wiring ConsiderationsWhen you use the PCI-1240/PCI-1240U to acquire data from outside, noises in the environment might sign

Strona 37 - 3.12 Interrupt Setting

PCI-1240/PCI-1240U User Manual 343.15 I/O Signal Timing3.15.1 Power On RESETFigure 3.21: Timing Diagram of Power On RESET• Output pulses (nP ± P, nP

Strona 38

35 Chapter 3 3.15.3 Interpolation DrivingFigure 3.23: Timing diagram of Interpolation Driving• After interpolation command is enable, the first puls

Strona 39 - 31 Chapter 3

PCI-1240/PCI-1240U User Manual 363.15.5 Instantaneous Stop TimingExternal Instantaneous Stop SignalFigure 3.26: Timing diagram of External Instantaneo

Strona 40

37 Chapter 3 3.16 TTL Level Position Compare Output (PCI-1240U only)This is a special design for the customers who can use the position com-pare ou

Strona 41 - 33 Chapter 3

PCI-1240/PCI-1240U User Manual 38

Strona 42 - 3.15 I/O Signal Timing

2 APPENDIX ASpecifications

Strona 43 - 3.15.4 Input Pulse Timing

PCI-1240/PCI-1240U User Manual 40Appendix A SpecificationsA.1 Axes Axes 42/3-Axis Lin-ear Interpola-tionRange For each axis:PCI-1240:(-8,388,608 ~

Strona 44

41 Appendix A A.2 Digital Input/OutputInput Signals Over Travel-ing Limit Switch Input*nLMT+ and nLMT-External Deceleration/Instantaneous Stop Signa

Strona 45 - (PCI-1240U only)

v Table of ContentsContentsChapter 1 Introduction ... 21.1 Features ...

Strona 46

PCI-1240/PCI-1240U User Manual 42A.3 Input Pulse for Encoder InterfaceA.4 External Signals DrivingInput Signal* nECAP/N, nECBP/N, nIN0P/NEncoder Pu

Strona 47 - Specifications

43 Appendix A A.5 Other FunctionsA.6 GeneralPosition CounterRange of Command Position Counter (for output pulse)-2,147,438,648 ~ +2,147,438,647Rang

Strona 48 - Appendix A Specifications

PCI-1240/PCI-1240U User Manual 44

Strona 49 - A.2 Digital Input/Output

2 APPENDIX BBlock Diagram

Strona 50 - A.4 External Signals Driving

PCI-1240/PCI-1240U User Manual 46Appendix B Block DiagramOscillator16 MHzAddressDecoderPCI9052RESET#Q DAR+5VLA4C50LA3~0WR#RD#LD15~0LINTI1CLR_INTCLKR

Strona 51 - A.6 General

2 APPENDIX CRegister Structure and Format

Strona 52

PCI-1240/PCI-1240U User Manual 48Appendix C Register Structure and FormatC.1 OverviewThe PCI-1240/PCI-1240U is delivered with an easy-to-use 32-bit

Strona 53 - Block Diagram

49 Chapter C Table C.1: PCI-1240/PCI-1240U WRITE register functionAddress(Hex.)WriteSymbol Register Name Content0 WR0 Command Register Settings for

Strona 54 - Appendix B Block Diagram

PCI-1240/PCI-1240U User Manual 50Table C.2: PCI-1240/PCI-1240U WRITE register formatBase Add. D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D00W

Strona 55 - Register Structure and

51 Chapter C Table C.3: PCI-1240/PCI-1240U READ register functionAddress(Hex.)ReadSymbol Register Name Content0 RR0 Main status registerLimit switch

Strona 56 - C.2 I/O Port Address Map

PCI-1240/PCI-1240U User Manual vi3.8 Encoder Input (nECAP, nECAN, nECBP, nECBN, nINOP, nION) ...

Strona 57 - 49 Chapter C

PCI-1240/PCI-1240U User Manual 52Table C.4: PCI-1240/PCI-1240U READ register formatBase Add.15141312111098765432100RMain Status Register: RR0BPSC1 BP

Strona 58 - Axis Assignments Command Code

53 Chapter C C.3 MCX314/MCX314AS WRITE Registers: WR0 ~ WR7The PCI-1240/PCI-1240U registers from WR0 (Base Add. + 0) to WR7 (Base Add. + E) are the

Strona 59 - 51 Chapter C

PCI-1240/PCI-1240U User Manual 54D3 ~ 0 X-axis Pules Generator Mode ControlD7 ~ 4 Y-axis Pules Generator Mode ControlD11 ~ 8 Z-axis Pules Generator M

Strona 60 - Stop Status

55 Chapter C C.6 MCX314/MCX314AS READ Registers: RR0 ~ RR7The PCI-1240/PCI-1240U registers from RR0 (Base Add. + 0) to RR7 (Base Add. + E) are the s

Strona 61 - Clear Interrupt Register

PCI-1240/PCI-1240U User Manual 56C.7 Interrupt Status Register: INTSTAD0 Interrupt flagThis bit indicates whether interrupt occurred or not.1 means

Strona 62

2 APPENDIX DCable Pin Assignments

Strona 63 - 55 Chapter C

PCI-1240/PCI-1240U User Manual 58Appendix D Cable Pin Assignments

Strona 64 - C.8 Board ID Register: BDID

2 APPENDIX EWiring with Third-Party Motor Drivers

Strona 65 - Cable Pin Assignments

PCI-1240/PCI-1240U User Manual 60Appendix E Wiring with Third-Party Motor DriversFigure E.1: Wiring Diagram with Mitsubishi MR-J2S Series Motor Driv

Strona 66

61 Chapter E Figure E.2: Wiring Diagram with Oriental LIMO EZMC Series Motor Driver

Strona 67 - Motor Drivers

vii Table of Contents3.16 TTL Level Position Compare Output (PCI-1240U only) ... 3

Strona 68

PCI-1240/PCI-1240U User Manual 62Figure E.3: Wiring Diagram with Panasonic MINAS-A Series Motor Driver

Strona 69 - 61 Chapter E

63 Chapter E Figure E.4: Wiring Diagram with Yaskawa SGDM Series Motor Driver

Strona 70

PCI-1240/PCI-1240U User Manual 64

Strona 71 - 63 Chapter E

PCI-1240/PCI-1240U User Manual viii

Strona 72

2CHAPTER 1IntroductionThis chapter introduces PCI-1240 and PCI-1240U and lists their features and detailed specifications.

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